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1989 4Winns 160 Freedom - Tutorial View

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1989 4Winns 160 Freedom
Submitted By: RobertB
Date Created: 11-24-2009
Description: Transom, stringer and deck replacement
Tools / Materials: Go to the Boating Store


Here is the boat
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I cut off the fiberglass skin and the wood was like soggy mulch. I will have to dig deeper to see how far it goes.
Rot in the ski locker


Fuel tank cover
A section of the deck can be unscrewed to provide access to the fuel tank.

The stringers by the fuel tank have dark sections that look like they are rotten as well.
Rot in stringers


Sterndrive Removal
I used a ladder and a ratcheting strap to remove the stern drive. A heavy duty hoist was not necessary as it is not that heavy; maybe a hundred pounds.

Here is the stand I made to hold the sterndrive while it is off of the boat.
Sterndrive Stand


Engine Removal
To remove the engine I used a chain hoist on a homemade gantry using a tree in our driveway for one of the supports.

After lifting the engine out I just pulled the boat out from under it and lowered it onto a dolly.
Engine on Hoist


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The inner stringers were soaked.
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The wet wood in the transom went all the way to the side, but the outer stringers look like they are in good shape.

The dust collector helped keep the fiberglass dust down when cutting.
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We removed the plywood with chisled, prybars and hammers.

This peice of the transom came off easily.
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You can see how rotten the ply was.

It was attached with staples and a little bit of glue.
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We got most of the wood off before we had to quit, but there is a good bit to go.

When chiseling the wood off, I accidentally held the chisel the wrong way and went into the fiberglass.
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The chisel chipped the gel coat.

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