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From Testa Guizza to Crank It!
Submitted By: Loges17
Date Created: 05-05-2009
Description: Bought a lemon...it went down...now putting a lot of sweat into her to get her back out on the water...floating this time...
Tools / Materials: Go to the Boating Store


She looked ok at the beginning
Before she went down...

Started gutting her as everything was pretty much wrecked...
On blocks to perform the transfermation


Gutted and ready for a work up...
Seats out, motor off, it had crappy vinal on the inside walls which i ripped off, electrics out...found a few soft spots in the floor which i had to fix up...

Discovered some dodgy filler work on some cracks (should I say gorges) on the transom which needed some attention...
Grinded and cleaned up the transom


The right Gorge...
It looked like the previous owner just put some filler in there....i grinded it all away to do a proper job. The transom wood underneath looked ok.

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The left Gorge...


Close up of the Gorges...
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This is where I found the crappy vinal and ripped it off...there were side rails too covered with vinal which had caused the wood to rott.
The inside walls


Another wall
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Pulled off some speakers too which were goooonnneee!!!!

U can see one of the soft spots (well hole) in the floor where the previous owner just did a patch job, which i ripped off...man what a lemom...should have seen that...

Hatch at the front...more crap vinal


Another soft spot
Just had a bit of fibre glass over the spot...lifted off real easy

A whole in the bottom the culprit for it going down...
it keeps getting worse and worse...


Now for the fix up
For the gorges i used some foam filler to get into the gaps in the transom, then some epoxy filler to get the rounded shape back into the transom.

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The other side


Getting there
Found some other suspect areas at the bottom right of the photo which also needed attention

After filling the hole on the bottom I epoxied the hell out of it...(was my first real glassing work...so boy did i have some fun....nothing like learning the hard way...)
Fixing the holes


Now the transom
Epoxied and glassed the transom, i think like 4-5 coats with 3 layers of chopped stand mat and a layer of the mesh finishing mat. Feels like a lot of strength in there now...

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No more Gorges...


No more Gorges....
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Cut out the bad spots, rest of the floor was still in good nick so just laid down 1/2" ply over the top and put some extra support down for captain chairs
New Floor....


Xtra support for captain chairs...
2 extra layers of 1/2" ply

Tnuts used on the bottom of the floor to hold the captain chairs
bevelled edges for each layer for a better look


A mate helping got the bevelled edges wrong so filler used to fill the gaps..
Cheers Chris....

Fibreglass is nasty stuff....
The glassing begins...


More to come...
Putting a bench seat at the back also held down with tnuts...

hopefully getting closer to the finish...the ? is the engine...
Getting ready to sand and paint...all trimmings taken off


A lot of sanding ahead...
Its starting to warm so need to get all the hard yacker work done quickly before the heat is unbearable...

Still have a few trimmings to take off, need to drill out the bolts as they don't budge plus the are in very tight spots...
windscreen off


Side rails on with makeshift rod racks inplace...
Need to fill an uneven part of the floor where the joint was, thats the white expoxy patching at the bottom.

Still a lot of work ahead...
Backward look


Side rails and rod rack
Going to glass these in to add strength...

put some strategic holes in the side rails for water to escape
Different view of side rails and rod racks...


Captain chair supports glassed in
Hopefully enough strength there to support the captain chairs..

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