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18' Bluefin Aluminum Rebuild Restoration
Submitted By: Cpt_Quint
Date Created: 12-01-2006
Description: Hello all,
I have begun a journey that is sure to have a few ups and downs.

The project begins with a good deal on a 1983 Bluefin aluminum bow rider. To me this boat looks like a copy of a Starcraft aluminum boat.

Check back now and then to see the progress. This project will go on all winter.
Tools / Materials: Go to the Boating Store


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Looks good untill you get up close

Lots of work to do back here
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The old interior has got to go. The seats are about 8 inches off the deck...not good

A look at the rotten carpet and flooring not to mention the gas tank that does not fit the space. Replace with a in floor tank? Yes maybe.
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What to do with the bow area...Humm lots of options

I have reomved the consols, decking, and gun walls but the weather has been so bad this month (15 inches of rain this month alone and now it's 18 digrees) BURRRR! I have not taken any more pictures, but I will this weekend.
Out with the old


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Gotta love aluminum hulls. With a little gluvit she will be ready for a new deck.
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Off with the engine. With help from a fellow boat nut aka Smack we got the beast off. Thanks again Smack!

This old rotton wood must come out!
Transom wood rot


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Transom support looks like it should be removed, straightened, and bolted back in after the transom is repaired

I will be removing this engine well next to get at the rotton wood.
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Oh boy what have I started...here we go

WOW - this is bad
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Old wood removed.

I cleaned the inner hull and applied a good coat of Gluvit epoxy to seal any rivet issues. The stringer were reattached using SS screws and 3M 5200.
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New glass coated wood and new aluminuim inner skin installed....rock solid.

Struts were added to the aluminum stringers and bolted to the transom. Notice the new transom engine support plate.
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I replaced the factory closed cell foam and added a ski locker...the hole will be cut into the floor later.

5/8 exterior grade plywood will be painted on both sides and edges with a exterior enamel paint.
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The new floor was painted with enamel primer then secured with SS screws and coated with marine carpet glue for water proofing.

A second coat of marine carpet glue was applyed then the vinyl was rolled into place. Walls carpeted and bow piece reinstalled.
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Natulex marine vinal (Shark Color) is in and looking very nice. Remember the ski locker in under there....hole to be cut later.

The gun walls are in and covered with marine carpet. Rod storage will be added later. The bow piece was rebuilt in the original configuration and covered with Natulex.
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The color is really Gray not pea soup green. hehe. I will be starting the console rebuild next week and should have more pictures by the end of Feb.

Floor lockers are in and the console placement is outlined
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The consols are driving me crazy, so many options when you start from scratch. I settled on this configuration, now the finishing, mounting, and wireing of electronics.

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